Mixer: This is where the raw materials (cement, water, and foaming agent) are mixed to create the foam concrete mixture.
Foam Generator: This device generates the foam that is mixed with the concrete. The foam creates the cellular structure within the blocks, making them lightweight.
Moulds: These are used to shape the concrete mixture into blocks. Moulds can vary in size and shape depending on the desired specifications of the blocks.
Control System: Modern machines come with a control panel to regulate the mixing process, the amount of foam added, and the curing time.
Curing Area: After the blocks are moulded, they need to be cured. This can be done using steam curing, air curing, or other methods to achieve the required strength and durability.
Conveyor System: Some machines include a conveyor system to move the blocks from the moulding area to the curing area.
Advantages of CLC block process:
1. Cost advantage: local materials, less equipment investment, short plant construction period, fast input-output.
2. Energy-saving advantage: no need for high temperature and high pressure, low-temperature steam curing process instead of boilers and autoclaves, no pollution and low energy consumption.
3. Technical advantage: unique closed-cell structure, low water absorption, strong anti-aging and weathering ability of the product.
4. Equipment advantage: German technology is localized, special cutting saws cut accurately, and less waste.
5. Strength advantage: low-temperature steam curing, strength is better than autoclaved aerated bricks.
6. Production advantage: daily output is about 100-2000 cubic meters, and equipment can be customized according to customer needs.
Application of cellular lightweight concrete (CLC):
Cellular lightweight concrete (CLC) has a wide range of applications due to its unique properties, such as light weight, thermal insulation, and sound insulation. Here are detailed applications of CLC:
1. External Wall Thermal Insulation:
- CLC blocks are used to insulate external walls, providing excellent thermal insulation, which helps in reducing energy consumption for heating and cooling.
2. Thermal Insulation Roofing:
- CLC is used in roofing systems to enhance thermal insulation, keeping buildings cooler in summer and warmer in winter.
3. Thermal Flooring:
- Used in flooring systems to provide thermal insulation, enhancing the comfort of indoor environments.
4. Upstanding Beam Foundation Ditches Filling:
- CLC is ideal for filling foundation ditches around upstanding beams due to its lightweight and easy handling.
5. Sound Insulation and Fire Protection Walls:
- CLC blocks are used to construct walls that provide excellent sound insulation and fire resistance, making them suitable for residential and commercial buildings.
6. Playground and Track Construction:
- CLC is used in the construction of playgrounds and athletic tracks due to its lightweight and durable properties.
7. Sound Insulation Layer and Tunnel Lining Filling:
- Used in tunnels and other underground structures to provide sound insulation and reduce noise levels.
8. Cellar, Basement, and Arch Filling:
- CLC is suitable for filling spaces in cellars, basements, and arches, offering structural support without adding excessive weight.
9. Sewers and Drains Filling:
- Used to fill sewers and drains, providing a lightweight and durable solution that prevents settling and other issues.
10. Horizontal Floor Heightening:
- CLC can be used to raise floor levels without adding significant weight, making it ideal for renovation and remodeling projects.
11. Water Tank and Fuel Tank Building:
- Due to its lightweight and insulating properties, CLC is used in the construction of water and fuel tanks.
12. Platform Filling and Mending:
- CLC is employed to fill and mend platforms, providing a stable and lightweight solution.
13. Garden and Rockeries:
- Used in landscaping, CLC provides a lightweight material for creating garden features and rockeries.
14. Foam Concrete Block:
- CLC is used to produce foam concrete blocks, which are lightweight, durable, and offer excellent thermal and sound insulation properties.
These applications highlight the versatility and effectiveness of CLC in various construction and insulation projects. If you need more specific details on any of these applications or the properties of CLC, let me know!
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